Manufacturing & Tooling
Deterministic forming, cutting, and consolidation processes used to manufacture parts to tight geometric tolerances.
Inside this collection
Metal Cutting & Milling
Orthogonal cutting mechanics, shear zone plasticity, built-up edge formation, Taylor tool life, and carbide tooling.
Foundry Casting Moulds
Sand, investment, and die casting, gating and riser design, Chvorinov's solidification cooling rates, and porosity.
Die Forging Presses
Closed-die forging, hydraulic press tonnage capacity, grain flow alignment, strain hardening, and flash land design.
Powder Bed 3D Printing
Selective laser melting, electron beam powder bed fusion, thermal residual stress warp, and melt-pool vapor keyholing.
Precision Surface Grinding
Vitrified abrasive wheels, spark-out passes, loose-abrasive flat lapping, and micro-inch roughness generation.
Fusion Arc Welding
Submerged arc and gas tungsten arc welding, thermal shock zones, martensitic grain coarsening, and weld root cracking.
Electrical Discharge Machining
Dielectric breakdown spark erosion, cathode-tool flushing, tool-wear ratios, and stress-free anodic metal dissolution.
Coordinate Metrology & Tolerances
Coordinate measuring machines (CMM), datums, feature-of-size constraints, and optical profile projector calibration.
Complex machines deserve
a closer look.
We follow the forces, explain the compromises and distinguish evidence from assumption.
Our approach